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SAE J 515 : 2015

Superseded
Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by
superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

SPECIFICATION FOR O-RING MATERIALS USED WITH HYDRAULIC CONNECTORS
Available format(s)

Hardcopy , PDF

Superseded date

08-06-2022

Language(s)

English

Published date

24-11-2015

1. SCOPE
2. REFERENCES
3. DEFINITIONS
4. O-RING REQUIREMENTS
5. TEST REQUIREMENTS AND QUALITY ASSURANCE
6. PACKING AND MARKING
7. NOTES
Appendix A - Hydraulic o-rings listed by size

Describes the specification for hydraulic O-ring material and properties and sizes applicable to face seal fittings, metric and inch stud ends, and four-bolt flange fittings.

DocumentType
Revision
Pages
16
PublisherName
SAE International
Status
Superseded
SupersededBy
Supersedes

SAE J 2552 : 2014 PUSH-ON HOSE AND MATING HOSE FITTINGS
MIL-DTL-32460-3 Base Document:2013 FITTING, ADAPTER, 90 DEGREES ELBOW, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS MALE
MIL-DTL-32480-1 Base Document:2014 Fitting, Adapter, Straight, Hydraulic and Pneumatic, Flareless Male to ORFS Male
MIL-DTL-32372-4 Revision A:2017 Fitting, Adapter, Straight, Hydraulic and Pneumatic, NPTF Male to ORFS Bulkhead
MIL-DTL-32480-5 Base Document:2014 Fitting, Adapter, 45 Degrees Elbow, Hydraulic and Pneumatic, Flareless Male to ORFS Bulkhead
MIL-DTL-32371-4 Base Document:2012 Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, Tee, Spherical on Branch
MIL-DTL-32372-12 Revision A:2017 Fitting, Adapter, Tee, Hydraulic and Pneumatic, NPTF Male on Branch to ORFS Male Run to Run
10/30199074 DC : 0 BS ISO 6162-1 - HYDRAULIC FLUID POWER - FLANGE CONNECTORS WITH SPLIT OR ONE-PIECE FLANGE CLAMPS AND METRIC OR INCH SCREWS - PART 1: FLANGE CONNECTORS FOR USE AT PRESSURES OF 3,5 MPA (35 BAR) TO 35 MPA (350 BAR), DN 13 TO DN 127
SAE J 846 : 2015 CODING SYSTEMS FOR IDENTIFICATION OF FLUID CONDUCTORS AND CONNECTORS
MIL-DTL-32480-6 Base Document:2014 Fitting, Adapter, 90 Degree Elbow, Hydraulic and Pneumatic, Flareless, Male to ORFS Bulkhead
MIL-DTL-32372-8 Revision A:2017 Fitting, Adapter, 45 Degree, Hydraulic and Pneumatic, NPTF Male to ORFS Female Swivel
MIL-DTL-32372-9 Revision A:2017 Fitting, Adapter, 90 Degree, Hydraulic and Pneumatic, NPTF Male to ORFS Female Swivel
MIL-DTL-32371-3 Base Document:2012 Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, 90 Degrees Elbow
MIL-DTL-32372-7 Revision A:2017 Fitting, Adapter, Straight, Hydraulic and Pneumatic, NPTF Male to ORFS Female Swivel
MIL-DTL-32372-6 Revision A:2017 Fitting, Adapter, 90 Degree Male, Hydraulic and Pneumatic, NPTF to ORFS Bulkhead
MIL-DTL-32371-6 Base Document:2012 Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, Nipple Tube, Regular Hex, Long
MIL-DTL-32372 Revision A:2016 Fitting, Adapter, Hydraulic and Pneumatic, NPTF to ORFS Connectors, 1500 to 3000 PSI and -65°F to 250°F
MIL-DTL-32372-2 Revision A:2017 Fitting, Adapter, 45 DegreesElbow, Hydraulic and Pneumatic, NPTF Male to ORFS Male
MIL-DTL-32371-9 Base Document:2012 Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, Tee, Bulkhead, Spherical on Run
ASTM F 1387 : 1999 Standard Specification for Performance of Piping and Tubing Mechanically Attached Fittings
14/30244780 DC : 0 BS ISO 19859 - GAS TURBINE APPLICATIONS - REQUIREMENTS FOR POWER GENERATION
SAE J518/1:2023 Hydraulic Flange Tube, Pipe, and Hose Connections Four-Screw Flange Connection - Part 1: 3.5 to 35 MPa (Code 61)
SAE J1926/2:2023-03 Connections for General Use and Fluid Power Ports and Stud Ends with ASME B1.1 Threads and O-Ring Sealing - Part 2: Heavy-Duty (S Series) Stud Ends
MIL-DTL-32460-8 Base Document:2013 FITTING, ADAPTER, 45 DEGREES ELBOW, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS, FEMALE SWIVEL
11/30232899 DC : 0 BS ISO 6162-2 - HYDRAULIC FLUID POWER - FLANGE CONNECTIONS WITH SPLIT OR ONE-PIECE FLANGE CLAMPS AND METRIC OR INCH SCREWS - PART 2: FLANGE CONNECTORS, PORTS AND MOUNTING SURFACES FOR USE AT A PRESSURE OF 42 MPA (420 BAR), DN 13 TO DN 76
MIL-DTL-32480-3 Base Document:2014 Fitting, Adapter, 90 Degree Elbow, Hydraulic and Pneumatic, Flareless Male to ORFS Male
MIL-DTL-32460-5 Base Document:2013 FITTING, ADAPTER, 45 DEGREES ELBOW, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS BULKHEAD
MIL-DTL-32460-7 Base Document:2013 FITTING, ADAPTER, STRAIGHT, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS, FEMALE SWIVEL
SAE J 518/3 : 2015 HYDRAULIC FLANGE CLAMPS, 2-SCREW FLANGE CONNECTION TO BE USED WITH SAE J518-1, (CODE 61) CONNECTIONS WHERE ONLY LOW PRESSURE IS REQUIRED
MIL-DTL-18866 Revision J:2015 Fittings, Hydraulic Tube, Flared, 37 Degree and Flareless, General Specification for
MIL-DTL-32460-1 Base Document:2013 FITTING, ADAPTER, STRAIGHT, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS MALE
NFE 48 072 : 2005 HYDRAULIC FLUID POWER - FLANGE HEADS FOR FLANGES ACCORDING TO NF ISO 6164
SAE J 1453/3 : 2012 SPECIFICATION FOR O-RING FACE SEAL CONNECTORS: PART 3 - REQUIREMENTS, DIMENSIONS, AND TESTS FOR STEEL UNIONS, BULKHEADS, SWIVELS, BRAZE SLEEVES, CAPS, AND CONNECTORS WITH SAE J1926-2 INCH STUD ENDS
MIL-DTL-32460-6 Base Document:2013 FITTING, ADAPTER, 90 DEGREES ELBOW, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS BULKHEAD
MIL-DTL-32372-11 Revision A:2017 Fitting, Adapter, Tee, Hydraulic and Pneumatic, ORFS Male to ORFS Female Swivel to NPTF Male on Branch
SAE J 1298 :2010(S2017) CONNECTIONS FOR FLUID POWER AND GENERAL USE - HYDRAULIC COUPLINGS - DIAGNOSTIC PORT SIZES AND LOCATIONS
ISO 6162-2:2018 Hydraulic fluid power — Flange connections with split or one-piece flange clamps and metric or inch screws — Part 2: Flange connectors, ports and mounting surfaces for use at a pressure of 42 MPa (420 bar), DN 13 to DN 76
ISO 6164:1994 Hydraulic fluid power Four-screw, one-piece square-flange connections for use at pressures of 25 MPa and 40 MPa (250 bar and 400 bar)
SAE J 1502 : 2013 CONNECTIONS FOR FLUID POWER AND GENERAL USE - HYDRAULIC COUPLINGS - DIAGNOSTIC
SAE J 518/2 : 2017 HYDRAULIC FLANGED TUBE, PIPE, AND HOSE CONNECTIONS, 4-SCREW FLANGE CONNECTION - PART 2: 42 MPA (CODE 62)
ASTM F 1387 : 1999 : R2012 Standard Specification for Performance of Piping and Tubing Mechanically Attached Fittings
MIL-DTL-52525-17 Revision C:2008 FITTINGS, CLAMP-HALVES, FLANGE TO PORT, FOR 4-BOLT SPLIT-FLANGE
MIL-DTL-52525 Revision F:2008 FITTINGS, HOSE, HYDRAULIC, REUSABLE, FIELD-ATTACHABLE AND CLAMP-HALVES, TO MATE WITH SAE-J517 TYPE HOSES, GENERAL SPECIFICATION FOR
SAE J 1453/1 : 2012 SPECIFICATION FOR O-RING FACE SEAL CONNECTORS - PART 1: TUBE CONNECTION DETAILS AND COMMON REQUIREMENTS FOR PERFORMANCE AND TESTS
MIL-DTL-32480-2 Base Document:2014 Fitting, Adapter, 45 Degree Elbow, Hydraulic and Pneumatic, Flareless Male to ORFS Male
SAE J 2337-2 : 2017 CONNECTIONS FOR FLUID POWER AND HIGH PRESSURE USE - PORTS, STUD ENDS, AND PLUGS WITH ISO 261 THREADS AND O-RING SEALING - PART 2: STUD END REQUIREMENTS, DIMENSIONS, DESIGN, AND TEST METHODS
MIL-DTL-32460-4 Base Document:2013 FITTING, ADAPTER, STRAIGHT, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS BULKHEAD
MIL-DTL-32372-5 Revision A:2017 Fitting, Adapter, 45 Degree, Hydraulic and Pneumatic, NPTF Male to ORFS Bulkhead
BS ISO 6162-1:2012 Hydraulic fluid power. Flange connections with split or one-piece flange clamps and metric or inch screws Flange connectors, ports and mounting surfaces for use at pressures of 3,5 MPa (35 bar) to 35 MPa (350 bar), DN 13 to DN 127
MIL-DTL-32460-9 Base Document:2013 FITTING, ADAPTER, 90 DEGREES ELBOW, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS, FEMALE SWIVEL
SAE J 1453/2 : 2015 Specification for O-Ring Face Seal Connectors: Part 2 - Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Braze-on Tube Ends, Caps, and Connectors with ISO 6149-2 Metric Stud Ends and ISO 6162 4-Bolt Flange Heads
SAE J 518/1 : 2013 HYDRAULIC FLANGED TUBE, PIPE, AND HOSE CONNECTIONS, 4-SCREW FLANGE CONNECTION - PART 1: 3.5 MPA TO 35 MPA (CODE 61)
ASTM F 1387 : 1999 : R2005 Standard Specification for Performance of Piping and Tubing Mechanically Attached Fittings
MIL-DTL-32371-1 Base Document:2012 Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, Straight
MIL-DTL-52525-16 Revision D:2008 FITTINGS, CLAMP-HALVES, FOR 4-BOLT SPLIT-FLANGE, SAE-J518, TYPE SPLIT-FLANGE CLAMP (SFC)
SAE J 1065 : 2016 NOMINAL REFERENCE WORKING PRESSURES FOR STEEL HYDRAULIC TUBING
SAE J 2551 : 2013 RECOMMENDED PRACTICES FOR FLUID CONDUCTOR CARBON AND ALLOY STEEL TUBING APPLICATIONS
SAE J 2337-3 : 2017 CONNECTIONS FOR FLUID POWER AND HIGH PRESSURE USE - PORTS, STUD ENDS, AND PLUGS WITH ISO 261 THREADS AND O-RING SEALING - PART 3: PORT PLUG REQUIREMENTS, DIMENSIONS, DESIGN, AND TEST METHODS
SAE J 2551/1 : 2013 RECOMMENDED PRACTICES FOR FLUID CONDUCTOR CARBON, ALLOY AND HIGH STRENGTH LOW ALLOY STEEL TUBING APPLICATIONS - PART 1: DESIGN AND FABRICATION
SAE J 2337-1 : 2014 CONNECTIONS FOR FLUID POWER AND HIGH PRESSURE USE - PORTS, STUD ENDS, AND PLUGS WITH ISO 261 THREADS AND O-RING SEALING - PART 1: PORTS WITH RECESSED CONICAL SEAT REQUIREMENTS, DIMENSIONS, DESIGN, AND TEST METHODS
ISO 6162-1:2012 Hydraulic fluid power — Flange connections with split or one-piece flange clamps and metric or inch screws — Part 1: Flange connectors, ports and mounting surfaces for use at pressures of 3,5 MPa (35 bar) to 35 MPa (350 bar), DN 13 to DN 127
MIL-DTL-32372-1 Revision A:2017 Fitting, Adapter, Straight, Hydraulic and Pneumatic, NPTF Male to ORFS Male
MIL-DTL-32371-8 Base Document:2012 Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, 90 Degree Elbow, Bulkhead
MIL-DTL-32371-5 Base Document:2012 Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, Union Cross, Spherical on Branch
MIL-DTL-32371-7 Base Document:2012 Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, 45 Degrees Elbow, Bulkhead
MIL-DTL-32480-4 Base Document:2014 Fitting, Adapter, Straight, Hydraulic and Pneumatic, Flareless Male to ORFS Bulkhead
MIL-DTL-32371-2 Base Document:2012 Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, 45 Degrees Elbow
16/30328245 DC : 0 BS ISO 6164 - HYDRAULIC FLUID POWER - FOUR-SCREW, ONE-PIECE SQUARE FLANGE CONNECTIONS FOR USE AT PRESSURES OF 42 MPA, DN 10 TO 80
SAE J 1926/2 : 2016 CONNECTIONS FOR GENERAL USE AND FLUID POWER - PORTS AND STUD ENDS WITH ASME B1.1 THREADS AND O-RING SEALING - PART 2: HEAVY-DUTY (S SERIES) STUD ENDS
SAE J 2551/3 : 2013 RECOMMENDED PRACTICES FOR FLUID CONDUCTOR CARBON, ALLOY AND HIGH STRENGTH LOW ALLOY STEEL TUBING APPLICATIONS - PART 3: PROCUREMENT
SAE J 2551/2 : 2013 RECOMMENDED PRACTICES FOR FLUID CONDUCTOR CARBON, ALLOY AND HIGH STRENGTH LOW ALLOY STEEL TUBING APPLICATIONS - PART 2: GENERAL SPECIFICATIONS AND PERFORMANCE REQUIREMENTS
MIL-DTL-32460-2 Base Document:2013 FITTING, ADAPTER, 45 DEGREES ELBOW, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS MALE
DIN ISO 6162-1:2006-02 HYDRAULIC FLUID POWER - FLANGE CONNECTORS WITH SPLIT OR ONE-PIECE FLANGE CLAMPS AND METRIC OR INCH SCREWS - PART 1: FLANGE CONNECTORS FOR USE AT PRESSURES OF 3,5 MPA (35 BAR) TO 35 MPA (350 BAR), DN 13 TO DN 127
MIL-DTL-32372-3 Revision A:2017 Fitting, Adapter, 90 Degree Elbow, Hydraulic and Pneumatic, NPTF Male to ORFS Male
MIL-DTL-32372-10 Revision A:2017 Fitting, Adapter, Tee, Hydraulic and Pneumatic, ORFS Female Run to Run to NPTF Male on Branch
DIN ISO 6162-2:2006-02 HYDRAULIC FLUID POWER - FLANGE CONNECTORS WITH SPLIT OR ONE-PIECE FLANGE CLAMPS AND METRIC OR INCH SCREWS - PART 2: FLANGE CONNECTORS FOR USE AT PRESSURES OF 35 MPA (350 BAR) TO 40 MPA (400 BAR), DN 13 TO DN 51
SAE J 1926/3 : 2016 CONNECTIONS FOR GENERAL USE AND FLUID POWER - PORTS AND STUD ENDS WITH ASME B1.1 THREADS AND O-RING SEALING - PART 3: LIGHT-DUTY (L-SERIES) STUD ENDS
SAE J 2593 : 2015 INFORMATION REPORT FOR THE INSTALLATION OF FLUID CONDUCTORS AND CONNECTORS
SAE J 2337-3 : 2002 CONNECTIONS FOR FLUID POWER AND HIGH PRESSURE USE - PORTS, STUD ENDS, AND PLUGS WITH ISO 261 THREADS AND O-RING SEALING - PART 3: PORT PLUG REQUIREMENTS, DIMENSIONS, DESIGN, AND TEST METHODS

MIL-R-83248 Revision C:1994 RUBBER, FLUOROCARBON ELASTOMER, HIGH TEMPERATURE, FLUID, AND COMPRESSION SET RESISTANT
SAE J 200 : 2015 CLASSIFICATION SYSTEM FOR RUBBER MATERIALS
ISO 11926-2:1995 Connections for general use and fluid power Ports and stud ends with ISO 725 threads and O-ring sealing Part 2: Heavy-duty (S series) stud ends
SAE J 518 : 2013 HYDRAULIC FLANGED TUBE, PIPE, AND HOSE CONNECTIONS, FOUR-BOLT SPLIT FLANGE TYPE
SAE J 1926/3 : 2016 CONNECTIONS FOR GENERAL USE AND FLUID POWER - PORTS AND STUD ENDS WITH ASME B1.1 THREADS AND O-RING SEALING - PART 3: LIGHT-DUTY (L-SERIES) STUD ENDS
ISO 5598:2008 Fluid power systems and components Vocabulary
ISO 1101:2017 Geometrical product specifications (GPS) — Geometrical tolerancing — Tolerances of form, orientation, location and run-out
ASTM D 1414 : 2015 : REDLINE Standard Test Methods for Rubber O-Rings
SAE AS 568 : 2014 AEROSPACE SIZE STANDARD FOR O-RINGS
SAE J 1453/2 : 2015 Specification for O-Ring Face Seal Connectors: Part 2 - Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Braze-on Tube Ends, Caps, and Connectors with ISO 6149-2 Metric Stud Ends and ISO 6162 4-Bolt Flange Heads
ISO 6162-2:2012 Hydraulic fluid power Flange connections with split or one-piece flange clamps and metric or inch screws Part 2: Flange connectors, ports and mounting surfaces for use at a pressure of 42 MPa (420 bar), DN 13 to DN 76
SAE J 1453/3 : 2012 SPECIFICATION FOR O-RING FACE SEAL CONNECTORS: PART 3 - REQUIREMENTS, DIMENSIONS, AND TESTS FOR STEEL UNIONS, BULKHEADS, SWIVELS, BRAZE SLEEVES, CAPS, AND CONNECTORS WITH SAE J1926-2 INCH STUD ENDS
ISO 6149-3:2006 Connections for hydraulic fluid power and general use Ports and stud ends with ISO 261 metric threads and O-ring sealing Part 3: Dimensions, design, test methods and requirements for light-duty (L series) stud ends
ISO 1302:2002 Geometrical Product Specifications (GPS) Indication of surface texture in technical product documentation
ISO 8434-3:2005 Metallic tube connections for fluid power and general use — Part 3: O-ring face seal connectors
ISO 6162-1:2012 Hydraulic fluid power — Flange connections with split or one-piece flange clamps and metric or inch screws — Part 1: Flange connectors, ports and mounting surfaces for use at pressures of 3,5 MPa (35 bar) to 35 MPa (350 bar), DN 13 to DN 127
ISO 6149-2:2006 Connections for hydraulic fluid power and general use Ports and stud ends with ISO 261 metric threads and O-ring sealing Part 2: Dimensions, design, test methods and requirements for heavy-duty (S series) stud ends
ASTM D 865 : 2011 Standard Test Method for Rubber<char: emdash>Deterioration by Heating in Air (Test Tube Enclosure)
ISO 11926-3:1995 Connections for general use and fluid power Ports and stud ends with ISO 725 threads and O-ring sealing Part 3: Light-duty (L series) stud ends
ISO 3601-1:2012 Fluid power systems — O-rings — Part 1: Inside diameters, cross-sections, tolerances and designation codes
ASTM D 1329 : 2016 : REDLINE Standard Test Method for Evaluating Rubber Property—Retraction at Lower Temperatures (TR Test)
SAE J 1926/2 : 2016 CONNECTIONS FOR GENERAL USE AND FLUID POWER - PORTS AND STUD ENDS WITH ASME B1.1 THREADS AND O-RING SEALING - PART 2: HEAVY-DUTY (S SERIES) STUD ENDS
ISO 3601-3:2005 Fluid power systems O-rings Part 3: Quality acceptance criteria
ISO 48:2010 Rubber, vulcanized or thermoplastic Determination of hardness (hardness between 10 IRHD and 100 IRHD)
ASTM D 471 : 2016-02 TEST METHOD FOR RUBBER PROPERTY - EFFECT OF LIQUIDS
ISO 3448:1992 Industrial liquid lubricants — ISO viscosity classification

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